Steel Fabrication

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πŸ”© Structural Steel πŸ—οΈ Heavy Fabrication

Custom Steel
Fabrication
Services

End-to-end steel fabrication solutions for industrial, commercial, and infrastructure projects. Precision cutting, welding, and assembly from our 50,000 sq.ft facility in Sheffield.

Capacity
500T/mo
Steel Output
Tolerance
Β±0.5mm
Fabrication
Fabrication Bay: OPERATIONAL
Fabrication Certifications
ISO 9001 CE Marked AWS D1.1 EN 1090
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Fabrication Facility

Engineering Excellence in Every Weld

At SteelForge, we deliver comprehensive steel fabrication services that transform raw steel into precision-engineered structures. Our 50,000 sq.ft facility houses state-of-the-art cutting, welding, and assembly equipment operated by certified craftsmen.

From structural steelwork for multi-storey buildings to bespoke architectural features, pressure vessels, and heavy industrial components β€” every project benefits from our rigorous quality control and decades of fabrication expertise.

Structural Steelwork Plate Fabrication Pipe & Tube Work Architectural Metal
Discuss Your Project

Steel Fabrication Services

Comprehensive fabrication capabilities covering the full spectrum of structural and industrial steelwork, all under one roof.

Structural Steelwork

Fabrication of beams, columns, trusses, and portal frames for commercial buildings, warehouses, bridges, and industrial structures. Full UKCA/CE marking to EN 1090 Execution Class 4.

Up to 40m spans S275–S460 grades EN 1090 EXC4

Heavy Plate Fabrication

Precision-cut and welded plate components for pressure vessels, storage tanks, silos, hoppers, and heavy machinery bases. Capable of handling plate thicknesses from 6mm to 150mm.

6–150mm plate ASME IX welding NDT tested

Pipe & Tube Fabrication

Industrial pipe spools, tubular structures, handrails, balustrades, and process pipework. Precision bending, rolling, and welding of carbon steel, stainless steel, and alloy tubes.

Β½"–48" diameter Schedule 10–160 Stainless & Carbon

Architectural Metalwork

Bespoke staircases, balconies, canopies, feature screens, and artistic steel structures. Exposed weld-quality finishes with meticulous attention to aesthetic detail and design intent.

Exposed finish Bespoke design Powder coat ready

Welding & Assembly

MIG, TIG, SAW, and MMA welding by coded welders. Full assembly of complex fabrications including stress-relieving, post-weld heat treatment, and dimensional verification.

Coded welders PWHT available WPS/PQR docs

Surface Treatment & Finishing

Shot blasting, priming, galvanizing coordination, powder coating, and specialist industrial coatings. Full corrosion protection systems for any environment from C1 to C5.

Shot blast SA2.5 Galvanizing C1–C5 systems

Fabrication Process

01

Design Review

Detailed analysis of drawings, specifications, and material requirements

02

Material Procurement

Sourcing certified steel from approved mills with full traceability

03

Cutting & Shaping

Laser, plasma, and saw cutting to precise dimensional tolerances

04

Welding & Assembly

Coded welding, fit-up, and full assembly with dimensional checks

05

Inspection & Delivery

NDT, visual inspection, surface treatment, and scheduled dispatch

Fabrication Capabilities

πŸ”ͺ
12kW

Laser Cutting

High-definition fibre laser cutting up to 30mm thick steel plate with nitrogen assist for clean edges.

πŸ”₯
400A

Plasma Cutting

Heavy-duty plasma cutting for plates up to 150mm thickness. Bevel cutting capability for weld preparation.

πŸ€–
6-Axis

Robotic Welding

Automated welding cells for high-volume, repeatable weld quality with consistent penetration and profile.

πŸ“
300T

Press Brake

CNC press brake with 4-metre bed for precision bending of plates up to 25mm thickness.

πŸ”„
3m

Plate Rolling

Heavy-section plate rolling for cylindrical and conical sections up to 3-metre width and 60mm thickness.

Materials We Work With

S275 / S355
Structural Carbon Steel

The workhorse of construction. Excellent weldability and strength-to-weight ratio for beams, columns, and general structural applications.

S460 / S690
High-Strength Steel

Quenched and tempered steels for weight-critical applications where higher strength allows reduced section sizes and overall structure weight.

304 / 316L
Stainless Steel

Austenitic stainless steels for corrosive environments, food-grade applications, architectural features, and hygienic process pipework.

Corten A / B
Weathering Steel

Atmospheric corrosion-resistant steel that develops a protective rust patina. Ideal for bridges, sculptures, and exposed architectural elements.

P265GH / P355NL
Pressure Vessel Steel

EN 10028 pressure vessel grades with guaranteed elevated-temperature properties. Certified for PED/ASME pressure equipment fabrication.

Fabrication Projects

Commercial Construction
City Centre Office Tower – Structural Steel Package
Full structural steel package for a 14-storey commercial office building: 1,850 tonnes of fabricated steel including cellular beams, columns, and bracing. Completed in 9 months with zero snags.
Energy Sector
Biomass Plant – Pressure Vessel Fabrication
Design and fabrication of four ASME-coded pressure vessels for a 30MW biomass energy facility. Post-weld heat treatment and full NDT included.
Infrastructure
Highway Bridge – Fabricated Steel Girders
Fabrication of 18 welded plate girders for a 120-metre highway overpass. S460 grade steel, fully NDT tested with CE marking documentation.
Architectural
Performing Arts Centre – Feature Staircase & Atrium Steelwork
Bespoke helical staircase and glazed atrium support steelwork for a landmark arts venue. Exposed weld-quality finish with architect-specified coating system.
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Monthly Steel Capacity
0+
Fabrication Projects
0
Coded Welders On Staff
0%
NDT Pass Rate

Fabrication FAQ

What steel grades do you commonly fabricate?

We fabricate all common structural grades including S235, S275, S355, S460, and S690. We also work with stainless steels (304, 316L, Duplex 2205), weathering steels (Corten), pressure vessel grades (P265GH, P355NL), and abrasion-resistant steels (Hardox). All material is sourced from approved mills with full traceability and mill certification.

Do you provide CE/UKCA marking for structural steelwork?

Yes. We are certified to EN 1090-1 Execution Class 4 (the highest level) and can provide full CE and UKCA marking for all structural steelwork. This includes a Declaration of Performance, welding certificates, material traceability, and NDT records as standard with every project package.

What are your typical lead times for fabrication?

Lead times depend on project complexity and volume, but typical structural steel packages (50–200 tonnes) are fabricated within 6–10 weeks from drawing approval. Smaller urgent projects can be prioritised with lead times as short as 2–3 weeks. We always provide a detailed programme schedule with your quotation.

Can you handle both design and fabrication?

Absolutely. Our in-house engineering team can take your concept through detailed design, 3D modelling (Tekla/Revit), connection design, and fabrication drawings. We offer a full design-and-build service, or we can work from your fully engineered drawings β€” whichever suits your procurement route.

Do you offer installation and site welding services?

Yes, we can provide full turnkey solutions including transport to site, cranage, steel erection, site welding, and final commissioning. Our site teams are CSCS-qualified and we hold full insurance for site operations. Alternatively, we are equally happy to supply fabricated steel only for your own installation teams.

Request a Fabrication Quote

Tell us about your steel fabrication requirements and our estimating team will provide a detailed quotation within 48 business hours.

Free technical consultation & design review
Detailed cost breakdown with programme
No obligation β€” fully confidential
Response within 48 working hours

Your information is confidential and will never be shared with third parties.

πŸ—οΈ Ready to Build Something Great?

Let's Discuss Your
Steel Fabrication Project

Contact our fabrication team today. We'll review your requirements and provide a detailed technical and commercial proposal within 48 hours.

Contact Our Fabrication Team

Fabrication Facility
SteelForge Industrial Park
Unit 12–18, Forge Road, Sheffield S9 2PR, UK
Phone
+44 (0) 1234 567 890
Mon–Fri 7am–6pm | Emergency 24/7
Email
fabrication@steelforge.co.uk
We respond within 24 business hours

SteelForge Industrial Park, Sheffield

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