Industrial Welding

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πŸ”₯ Coded Welders πŸ”§ AWS D1.1 Compliant

Coded Industrial
Welding
Services

Advanced MIG, TIG, SAW, and MMA welding for structural, pressure vessel, and pipeline applications. Fully coded welders, WPS/PQR documentation, and full NDT inspection as standard.

Max Thickness
150mm
SAW Capability
Weld Positions
All 6G
Coded Coverage
Welding Bay: ACTIVE
Welding Certifications
ISO 9606 AWS D1.1 ASME IX EN 287
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Welding Facility

Coded Welding, Certified Quality

SteelForge Industrial Welding provides a complete range of coded welding services backed by decades of experience. Our team of certified welders operate from dedicated welding bays equipped with the latest digital welding power sources, manipulators, and positioners.

We produce fully documented weld procedures (WPS) and welder qualifications (WPQ) for every project. Our in-house NDT capabilities – including ultrasonic, radiographic, and dye penetrant testing – ensure every weld meets the highest standards of integrity.

MIG/MAG Welding TIG Welding Submerged Arc MMA Welding
Discuss Your Welding Project

Welding Services

Comprehensive coded welding capabilities covering every major process and application, all under one roof.

MIG / MAG Welding

Semi-automatic and robotic MIG/MAG welding for high-productivity fabrication of carbon steel, stainless steel, and aluminium. Ideal for structural steelwork and general manufacturing.

0.8–2.4mm wire Pulse capable Robotic cells

TIG Welding

Precision TIG welding for stainless steel, aluminium, titanium, and exotic alloys. Produces clean, high-quality welds for pipework, aerospace, and architectural applications with exceptional cosmetic finish.

AC/DC Pulse control Food-grade finish

Submerged Arc Welding

High-deposition SAW for deep penetration, heavy-section welding of plates and pipes. Capable of handling thicknesses up to 150mm with exceptional mechanical properties and minimal distortion.

Up to 150mm Twin-wire Flux recovery

MMA (Stick) Welding

Versatile manual metal arc welding for site work, maintenance, and repair. Ideal for carbon steel, stainless, and cast iron in all positions, including overhead and vertical.

All positions Site welding Low-hydrogen

Pipe Welding

Specialist pipe welding for process pipework, pressure piping, and pipeline applications. Qualified to 6G position for carbon steel, stainless, and alloy pipe from Β½" to 48" diameter.

6G coded All schedules Site & shop

Pressure Vessel Welding

ASME-coded welding for pressure vessels, heat exchangers, and boilers. Full traceability, post-weld heat treatment, and hydrostatic testing services available as an integrated package.

ASME IX PWHT Hydrotest

Welding Process

01

WPS Development

Prepare weld procedure specifications and welder qualifications

02

Material Prep

Bevel machining, cleaning, and fit-up inspection prior to welding

03

Welding Execution

Coded welding in dedicated bays with pre-heat and interpass control

04

NDT Inspection

UT, RT, MT, and PT testing to project specifications and standards

05

Final QC & Delivery

Dimensional check, surface finish, and certified documentation pack

Welding Capabilities

πŸ€–
2

Robotic Cells

Fully automated welding robots for high-volume, repeatable weld quality with consistent penetration.

πŸ“
5m

Welding Manipulators

Column and boom manipulators for longitudinal and circumferential SAW and MIG welding of large vessels.

πŸ”₯
150mm

Max Thickness

Capable of welding sections up to 150mm in a single pass using submerged arc and multi-pass techniques.

πŸ§ͺ
NDT

In-House Testing

Ultrasonic, radiographic, dye penetrant, and magnetic particle inspection – all performed in-house.

🌑️
PWHT

Post-Weld Heat Treat

On-site post-weld heat treatment for stress relief and hydrogen bake-out to code requirements.

Materials We Weld

S235–S460
Carbon Structural Steel

All common structural grades with full procedural qualification for butt and fillet welds to EN 1090 Execution Class 4.

304 / 316L
Stainless Steel

Austenitic stainless steels for food, pharmaceutical, and chemical applications. TIG and MIG with excellent corrosion resistance.

P265GH / P355NL
Pressure Vessel Steel

EN 10028 grades with ASME IX welding qualifications. Post-weld heat treatment and impact-tested procedures.

Duplex 2205
Duplex Stainless

Specialist welding of duplex stainless with controlled heat input and interpass temperature for optimal phase balance.

5083 / 6082
Aluminium Alloys

MIG and TIG welding of aluminium for lightweight structures, marine, and architectural applications.

Welding Projects

Energy Sector
Pressure Vessel Welding – ASME IX Coded
Fabrication and welding of four large pressure vessels for a chemical processing plant. All welds 100% radiographed and ultrasonically tested to ASME standards. PWHT and hydrostatic testing included.
Infrastructure
Bridge Girder Welding – S460 Steel
Submerged arc welding of 12 large bridge girders with full penetration butt welds. 100% UT tested, CE marked to EN 1090.
Oil & Gas
Process Pipe Spools – 6G Coded Welding
Fabrication and welding of stainless steel pipe spools for an offshore platform. TIG root and MIG fill, 100% radiographed.
Marine
Ship Hull Welding – Submerged Arc & FCAW
High-productivity welding of ship hull sections using tandem submerged arc and flux-cored arc welding. 800 metres of continuous weld deposited.
0+
Coded Welders
0m
Weld Deposited / Year
0%
NDT Pass Rate
0
Welding Engineers

Welding FAQ

What welding codes do you work to?

We weld to all major international codes including ASME IX, AWS D1.1, ISO 9606, EN 287/EN ISO 9606, and EN 1090. Our welding engineers can develop project-specific WPS and qualify welders to any recognised standard required by your specification.

Do you provide NDT and documentation?

Yes, we offer a complete range of NDT services in-house: ultrasonic testing (UT), radiographic testing (RT), magnetic particle inspection (MT), and dye penetrant testing (PT). Every project receives a full documentation pack including WPS, WPQ, material certificates, NDT reports, and as-built records.

Can you handle site welding projects?

Absolutely. We have mobile welding teams equipped for on-site installation, repair, and modification welding. Our site welders carry the same coding qualifications as our shop team and are fully insured for site operations. We can deploy anywhere in the UK and Europe on short notice.

What is your typical lead time for welding projects?

Lead times vary depending on project complexity and volume. Small welding jobs can be turned around in 2–3 days, while larger fabrication and welding packages typically run 3–8 weeks from WPS approval. We always provide a detailed programme schedule with your quotation.

Do you offer post-weld heat treatment?

Yes, we provide on-site post-weld heat treatment (PWHT) for stress relief and hydrogen bake-out. Our heat treatment equipment includes electric resistance heating elements and temperature controllers with full chart recording to demonstrate compliance with your specified procedure.

Request a Welding Quote

Tell us about your welding requirements and our estimating team will provide a detailed quotation with WPS and lead times within 48 business hours.

Free technical review & WPS consultation
Detailed cost breakdown with programme
No obligation – fully confidential
Response within 48 working hours

Your information is confidential and will never be shared with third parties.

πŸ”₯ Expert Welding, Certified Quality

Ready to Start Your
Welding Project?

Contact our welding team today. We'll review your specifications and provide a detailed quotation with WPS within 48 hours.

Contact Our Welding Team

Welding Facility
SteelForge Industrial Park
Unit 30–34, Forge Road, Sheffield S9 2PR, UK
Phone
+44 (0) 1234 567 892
Mon–Fri 7am–6pm | Emergency 24/7
Email
welding@steelforge.co.uk
We respond within 24 business hours

SteelForge Welding Facility, Sheffield

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