Engineering Design
Complete engineering design services from concept to manufacturing drawings. 3D CAD modelling, FEA simulation, structural analysis, and design-for-manufacture optimisation by experienced engineers.
SteelForge Engineering Design provides a complete suite of design and analysis services to turn your concepts into fully detailed, manufacturing-ready solutions. Our team of chartered engineers and experienced designers combines deep technical knowledge with the latest software tools.
We specialise in structural steel design, mechanical systems, pressure equipment, and bespoke industrial solutions. Every design is backed by rigorous calculation, FEA validation, and a practical understanding of fabrication and assembly processes.
Comprehensive design and analysis capabilities covering the full spectrum of structural and mechanical engineering, all under one roof.
Detailed parametric 3D models in SolidWorks, Inventor, and Tekla. From individual components to full assemblies with BOM generation and 2D drawing extraction.
Linear and non-linear finite element analysis for stress, deflection, buckling, and fatigue. Validated against Eurocodes, AISC, and BS standards with comprehensive calculation reports.
Detailed design of bolted and welded connections to Eurocode 3 and AISC 360. Full calculation packages with 3D visualisation and fabrication-ready drawings.
Optimisation of designs for efficient fabrication, machining, welding, and assembly. We identify cost savings and reduce production risk before manufacture begins.
On-site 3D laser scanning for as-built verification, reverse engineering, and brownfield project integration. Point cloud to CAD model conversion for accurate design context.
General arrangement, assembly, and single-part drawings ready for the shop floor. Fully dimensioned with welding symbols, machining notes, and material schedules.
Understand requirements, constraints, and design parameters
Develop layout options, 3D sketches, and feasibility studies
Full 3D modelling, calculations, and FEA analysis
Optimise design for efficient fabrication and assembly
Finalised fabrication drawings and documentation package
Full 3D parametric models with automatic drawing views, BOM extraction, and revision control.
Linear static, modal, buckling, and thermal analysis with detailed stress reports.
Design to Eurocodes, AISC, BS 5950 for steel, concrete, and composite structures.
IFC exports for coordination with architects and MEP engineers in a BIM environment.
Comprehensive design calculation packages for building control and client approval.
Parametric 3D CAD for mechanical components, assemblies, and detailed drawings with FEA simulation.
BIM-enabled structural steel detailing with automatic connection design and NC data generation.
Industry-standard 2D drafting and 3D mechanical design with sheet metal and frame generator tools.
Advanced finite element analysis for structural, thermal, and multi-physics simulation.
Specialist steel connection design software with CBFEM analysis for complex joints.
We design to all major international codes including Eurocodes (EC0, EC1, EC3), AISC 360, BS 5950, PD 5500 for pressure vessels, and ASME VIII. Our engineers are chartered with the Institution of Structural Engineers and Institution of Mechanical Engineers.
Absolutely. We can work from your existing 2D drawings, PDF sketches, or even hand-drawn concepts. We also offer 3D laser scanning services to capture as-built conditions for renovation and brownfield projects. Scanned data is converted directly into accurate 3D CAD models.
Yes, we provide comprehensive design calculation packages suitable for building control submission and third-party checking. Our calculations are clear, well-documented, and include all assumptions, load take-downs, model descriptions, and code references.
We deliver in whatever format you need: native CAD files (SolidWorks, Inventor, Tekla), neutral 3D formats (STEP, IGES, IFC), 2D drawings (DWG, DXF, PDF), and calculation reports (PDF). We also provide BIM-ready IFC files for integration with architectural and MEP models.
Timescales vary with project complexity. Simple component design can be turned around in days, while full building structural design may take 4–8 weeks. We always provide a detailed programme with milestones during the quotation stage so you know exactly what to expect.
Tell us about your engineering design requirements and our team will provide a detailed proposal within 48 business hours.
Your information is confidential and will never be shared with third parties.
💻 Smart Design, Solid Engineering
Contact our design team today. We'll review your requirements and provide a detailed proposal with programme and fees within 48 hours.
SteelForge Design Office, Sheffield
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